3026. Electron Beam Welding of F-22 Aft Fuselage Primary Structures

Publication TypeConference Paper
AuthorsZenas, R.
Year of Publication2000
Paper Number3026
Conference59th Annual Conference, St. Louis, Missouri, June 5-7
Conference LocationSt. Louis, Missouri
Paper Category27. WEIGHT REDUCTION - MATERIALS
Pages21
Date Published6/5/00
Price$8.40
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Key Words27. WEIGHT REDUCTION - MATERIALS
AbstractTwo major components of the rear fuselage of the F-22 Raptor fighter, the forward and aft boom assemblies, were designed and fabricated as monolithic weldments in order to achieve a significant weight savings. This was a challenging task, as these components are fracture/durability critical, load bearing structures that attach the wings and vertical stabilizers to the fuselage and support the horizontal stabilizers. They also form part of the engine bay compartment, have aerodynamic surfaces/contours, and provide internal fuel storage. These highly efficient structures are made from over 90 separate pieces of 6Al-4V titanium alloy. Over 3,600 inches of full penetration electron beam welding are required to fabricate the four assemblies for each ship set.